In the precision manufacturing process of MLCC (Multilayer Ceramic Capacitors), grinding and chamfering is a key process that determines the product’s surface quality and subsequent soldering reliability. However, batching—the starting point of this process—has long relied on manual operation, which suffers from such pain points as large proportioning errors, low efficiency and high pollution risks.
Now, the Automatic Batching Machine for Grinding & Chamfering (HSC-AEFE-16A1, abbreviated as 16A1) has emerged as needed. It reconstructs the processing flow with “automation + intelligence”, enabling every single product to possess consistent, stable and controllable quality genes.
Why do MLCC manufacturers need this equipment?
1、Precise control, eliminating “human-induced deviations”
Traditional batching relies on manual weighing and feeding, which is easily affected by the environment, operators’ mood and experience, resulting in poor consistency between batches. This intelligent equipment realizes fully automatic proportional feeding of alumina balls, SiC powder, ultrapure water, additives and products, with the error controlled within **±1%**, ensuring highly consistent grinding performance for every batch.
2、Intelligent linkage, boosting production takt time.
Equipped with an automatic conveying system for the chamfering tank preparation area, it supports continuous operation. Material positioning → automatic identification → automatic feeding → automatic capping, with no manual intervention required throughout the process. The daily processing capacity of a single unit can reach over 1,000 tank cycles, significantly improving the production line throughput.
3、Controllable details ensure product cleanliness.
Closed structure design effectively prevents dust diffusion and cross-contamination. The automatic capping function avoids liquid material spillage and eliminates batching errors caused by human or other factors, effectively improving product yield.
4、Compact size, compatible with existing production lines.
The standard dimensions of the equipment are 6000×700×3000 mm, featuring a compact layout. It can be flexibly installed at the front section of the MLCC chamfering process, seamlessly integrated into automated production lines, without occupying extra space or disrupting existing workflows.
It is not only “batching”, but also the “starting point of quality control”.
In the MLCC industry, even minor discrepancies can lead to entire batch rejection.
Through standardized, digitalized and automated batching processes, the 16A1 transforms variables into constants, truly achieving:
Batch consistency improved by ≥ 95%;Labor costs reduced by 70%;Contamination risks lowered by 95%;Comprehensive enhancement of quality traceability.It is more than a batching machine; it is the first line of defense in the MLCC intelligent manufacturing system.
From Manual-Driven to Data-Driven As MLCCs evolve toward miniaturization, high capacitance, and high reliability, the requirements for process stability are becoming increasingly stringent. Equipped with an intelligent control system, the 16A1 supports parameter storage and operation record export, and can be connected to the MES system to achieve full-chain data transparency management, helping enterprises move toward Digital Factory 4.0.
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